We help clients produce premium metal parts by providing industry-specific expertise, cost-effective solutions, a powerful global manufacturing network, and peace of mind with every project.
Discover more of our manufacturing capabilities to see how we help bring custom components and assemblies to life.
Create near-net-shape parts with smooth surfaces.
Aluminum, zinc, and magnesium for complex designs.
Best for cost-effective, medium to high volume parts.
Best for tight tolerances and repeatable quality.
Hot and cold forging, drop forging, open die forging, and more.
Single, multi-spindle, Swiss, and CNC screw machining.
High-volume custom fasteners, screws, bolts, nuts, and more.
Custom steel, aluminum, and brass profiles.
Explore our end-to-end manufacturing process.
Our team of engineering and manufacturing experts have experience creating products for a wide variety of industries.
At The Federal Group USA our staff is on the ground for each phase of the Supply Chain Management operation. The Federal Group USA employs engineers who direct machining processes and inspect tooling and equipment to ensure that we are meeting all demands and requirements.
Our ISO 9001 quality management system is under continuous improvement to satisfy our customers’ ever changing requirements. The Federal Group’s Quality Management System is certified ISO 9001 by NSF International. Incorporating world-class excellence, in an ongoing effort to ensure your success.
The following report is an analysis of the hole position tolerance for a handlebar weldment. We have further studied our manufacturing and inspection practices, and have determined that 100% of our parts meet the drawing requirements. We understand that there is an issue fitting the handlebars to the mating “pod” assembly, so you will find our suggestion near the end of this report.
TFG manufactures custom metal components using CNC machining,
forging, casting, metal stamping, cold forming, metal extrusion,
metal injection molding (MIM), and sheet metal fabrication. We also
provide secondary operations including heat treatment, plating,
passivation, anodizing, powder coating, polishing, and assembly.
TFG specializes in medium- to high-volume production.
We work with manufacturers that require ongoing production of custom
metal components and can support blanket orders, scheduled releases,
inventory programs, and warehousing.
Yes. Submit your engineering drawings, 3D CAD files, specifications,
and production requirements for review. Our team evaluates your part
and determines the appropriate manufacturing process, tooling
requirements, materials, and production strategy.
Yes. If you’re unsure whether your part should be cast, forged,
machined, stamped, cold formed, or manufactured using another process,
our team can review your design and recommend an appropriate
production method based on geometry, material, tolerances, production
volume, tooling, and cost.
TFG manufactures parts from a wide range of metals, including
carbon and alloy steels, stainless steel, aluminum, zinc,
magnesium, copper, brass, and specialty alloys. Material
availability depends on the selected manufacturing process and
project requirements.
Our team reviews your drawings, specifications, materials, quantities,
and production requirements. We then evaluate the manufacturing
process, tooling, quality requirements, production feasibility, and
logistics before preparing your quotation.
Yes. TFG operates under an
ISO 9001:2015 certified quality management system.
Depending on your project requirements, we can provide inspection
reports, material certifications, dimensional reports, and other
quality documentation.
Submit your part drawings, CAD files, specifications, estimated
quantities, and project requirements through our
Request a Quote form. If you’re unsure which
manufacturing process is best for your part, our team can help
determine the right approach.
Trustindex verifies that the original source of the review is Google.
David Detuccio2026-08-11The Federal Group has demonstrated professionalism, responsiveness, and a willingness to collaborate during the initial stages of our relationship. Communication has been timely, and they have shown a commitment to understanding our requirements and business expectations. Responsive communication and follow-up. Competitive pricing and commercial flexibility. Good product/service quality during initial orders. Cooperative approach to resolving issues and answering questions. Demonstrated interest in building a long-term partnership. Alanna and Sandor are amazing!Trustindex verifies that the original source of the review is Google.Judd Stretcher2026-08-11Great communication and quality parts at a fair price. They really make sure your happy with your parts.Trustindex verifies that the original source of the review is Google.Jonathon Lanham2025-09-26Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!Trustindex verifies that the original source of the review is Google.Sean Brockhouse2025-04-20Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines. Outstanding customer service!!Trustindex verifies that the original source of the review is Google.Melissa Quiroz2024-08-09Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!Trustindex verifies that the original source of the review is Google.Alex Armstrong2023-12-15Steve was great to work with and was always available when needed.Trustindex verifies that the original source of the review is Google.Jon Ramsey2023-10-07Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.Trustindex verifies that the original source of the review is Google.Nic Robinson2023-10-05Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.Trustindex verifies that the original source of the review is Google.Sher Stahl2020-07-10The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.
