We make metalwork.

We help clients produce premium metal parts by providing industry-specific expertise, cost-effective solutions, a powerful global manufacturing network, and peace of mind with every project.

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Our Process

Explore our end-to-end manufacturing process.

Enhancing and improving designs for 40+ years.

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Castings, Forging, Metal Fabrication, and more.

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Ensuring every product is built-to-print.

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Improving the supply chain experience from start to end.

Cold heading has typically been used to create pieces like simple fasteners, though with technology always improving, cold heading can be used to create highly specialized fasteners and specialty pieces.

Cold Heading See All Capabilities

As important as it is to create quality metal parts, they won’t do any good unless you have something that holds them all together. Such is the job of fasteners.

Custom Fasteners See All Capabilities

Industries all over the country use metal stamping to create intricate components for machinery.

Metal Stamping See All Capabilities

We provide full-service metal fabrication services, working with you from product research to manufacturing.

Metal Fabrication See All Capabilities

Metal forging is the process of shaping a piece of metal using continuous pressure. Specialties include cold forging, hot forging, and more.

Metal Forging See All Capabilities

Aluminum die casting represents a safe, reliable process by which metal pieces can be cast and molded for a variety of purposes.

Aluminum Die Casting See All Capabilities

Precision CNC machining works with a variety of materials including metals, woods, acrylics, foams, and thermoplastics.

Precision CNC Machining See All Capabilities

Screw machining is the process of rapidly spinning lathes that shave metal down to the desired size.

Screw Machining See All Capabilities

Our Products

From Prototype to Production

Our team of engineering and manufacturing experts have experience creating products for a wide variety of industries.

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A few of our clients who have benefitted from our engineering and manufacturing expertise.

Quality Management and Integrity

At The Federal Group USA our staff is on the ground for each phase of the Supply Chain Management operation. The Federal Group USA employs engineers who direct machining processes and inspect tooling and equipment to ensure that we are meeting all demands and requirements.

Our ISO 9001 quality management system is under continuous improvement to satisfy our customers’ ever changing requirements. The Federal Group’s Quality Management System is certified ISO 9001 by NSF International. Incorporating world-class excellence, in an ongoing effort to ensure your success.

September 9, 2024

At The Federal Group, we take pride in delivering high-quality, precision-engineered products that meet the rigorous demands of the industries...

August 19, 2024

Sheet metal is ideal for a variety of manufacturing projects because it’s strong, durable, and malleable. Design and engineering professionals...

August 12, 2024

The terms pipe and tubing are sometimes used interchangeably by mistake in manufacturing. However, these industrial components have unique specs...

Machine Screws Explained: Everything You Need to Know

August 5, 2024

With an estimated value of $89.34 billion in 2024, the global industrial fasteners market is expected to grow at a compound...

July 30, 2024

Aluminum die casting is a time-tested, cost-effective manufacturing method. Ideal for fabricating massive quantities of intricate parts, it is a...

A Comprehensive Guide to Steel Fabrication

July 26, 2024

Industrial metal fabrication allows manufacturers to create structures or products by transforming metal materials. Steel, a popular metal alloy with...

What Is CNC Machining? An In-Depth Guide

July 17, 2024

Computer Numerical Control (CNC) machining has revolutionized modern-day manufacturing. It offers an unmatched level of precision, consistency, and automation in...

A Memorable Company Dinner with The Federal Group

May 17, 2024

At The Federal Group, we believe in the power of celebrating our collective achievements. Recently, we had the pleasure of...

Case Studies

Handlebar Assembly Tolerance Study

The following report is an analysis of the hole position tolerance for a handlebar weldment. We have further studied our manufacturing and inspection practices, and have determined that 100% of our parts meet the drawing requirements. We understand that there is an issue fitting the handlebars to the mating “pod” assembly, so you will find our suggestion near the end of this report.

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     Excellent  
     Based on 10 reviews 
    
 
 
   
 
 
        
   Melissa Quiroz 
 2024-08-09
 
 
 Trustindex verifies that the original source of the review is Google. Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!
  
 
       
   Alex Armstrong 
 2023-12-15
 
 
 Trustindex verifies that the original source of the review is Google. Steve was great to work with and was always available when needed.
  
 
       
   Jon Ramsey 
 2023-10-07
 
 
 Trustindex verifies that the original source of the review is Google. Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success.

Would recommend and I plan to use them for future projects.

Thanks again Mike and TFG team.
  
 
       
   Nic Robinson 
 2023-10-05
 
 
 Trustindex verifies that the original source of the review is Google. Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.
  
 
       
   Sean Connelly 
 2023-06-21
 
 
 Trustindex verifies that the original source of the review is Google. The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!
  
 
       
   Sher Stahl 
 2020-07-10
 
 
 Trustindex verifies that the original source of the review is Google. The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.
  
 
       
   Marshall 
 2020-06-30
 
 
 Trustindex verifies that the original source of the review is Google. Excellent customer service and products!
  
 
       
   Mae Winter 
 2020-06-25
 
 
 Trustindex verifies that the original source of the review is Google. Great parts, great prices and great people! Everything you want and need in a trusted supplier.
  
 
       
   Dave Scillion 
 2020-06-24
 
 
 Trustindex verifies that the original source of the review is Google. Federal Group is a terrific supplier to work with.  Quality parts at competitive pricing.  Richard Jegla is great to work with there!