
Engineering & Manufacturing
The Federal Group USA delivers scalable, customizable, and cost-effective metal fabrication and manufacturing solutions to your doorstep. We deliver a positive impact to our customers by fulfilling their needs through world-class manufacturing, engineering expertise, and adherence to internationally acclaimed manufacturing standards.









Cold Heading
Cold heading has typically been used to create pieces like simple fasteners, though with technology always improving, cold heading can be used to create highly specialized fasteners and specialty pieces.
Custom Fasteners
As important as it is to create quality metal parts, they won’t do any good unless you have something that holds them all together. Such is the job of fasteners.
Metal Stamping
Industries all over the country use metal stamping to create intricate components for machinery.
Metal Fabrication
We provide full-service metal fabrication services, working with you from product research to manufacturing.
Additive Manufacturing
Additive manufacturing, also called 3D printing, is at the forefront of how Industry 4.0 is revolutionizing the manufacturing industry.
Aluminum Die Casting
Aluminum die casting represents a safe, reliable process by which metal pieces can be cast and molded for a variety of purposes.
Precision CNC Machining
Precision CNC machining works with a variety of materials including metals, woods, acrylics, foams, and thermoplastics.
Screw Machining
Screw machining is the process of rapidly spinning lathes that shave metal down to the desired size.
Engineering & Manufacturing
Improving Product Performance
Decreasing Time To Market
Lowering Manufacturing Costs

Our Process
- Collaborate & Innovate
- Manage
- Monitor Manufacturing
- Deliver
From prototype to production
Our team of procurement, engineering, and manufacturing experts have experience creating products for a wide variety of industries.

Quality Management and Integrity
At The Federal Group USA our staff is on the ground for each phase of the Supply Chain Management operation. The Federal Group USA employs engineers who direct machining processes and inspect tooling and equipment to ensure that we are meeting all demands and requirements.
Our ISO 9001 quality management system is under continuous improvement to satisfy our customers’ ever changing requirements. The Federal Group’s Quality Management System is certified ISO 9001 by NSF International. Incorporating world-class excellence, in an ongoing effort to ensure your success.
The Newsroom

Handlebar Assembly Tolerance Study
The following report is an analysis of the hole position tolerance for a handlebar weldment. We have further studied our manufacturing and inspection practices, and have determined that 100% of our parts meet the drawing requirements. We understand that there is an issue fitting the handlebars to the mating “pod” assembly, so you will find our suggestion near the end of this report.
Client Testimonials

Talk To An Expert
Let us be your partner in supply chain management
* indicates required fields
Thank you for contacting us. We’ll be in-touch with you shortly.
There was an issue with your submission, please try again later.