Metal Fabrication, Casting, Machining | The Federal Group

We make metalwork.

We help clients produce premium metal parts by providing industry-specific expertise, cost-effective solutions, a powerful global manufacturing network, and peace of mind with every project.


Our Process

Explore our end-to-end manufacturing process.


Enhancing and improving designs for 40+ years.



Castings, Forging, Metal Fabrication, and more.



Ensuring every product is built-to-print.



Improving the supply chain experience from start to end.

custom fasteners
metal fabrication
metal forging
Aluminum Die Cast Housing TFG USA 6
cnc process tfgu usa
tfg usa screw machining 4

Cold Heading

Cold heading has typically been used to create pieces like simple fasteners, though with technology always improving, cold heading can be used to create highly specialized fasteners and specialty pieces.

Custom Fasteners

As important as it is to create quality metal parts, they won’t do any good unless you have something that holds them all together. Such is the job of fasteners.

Metal Stamping

Industries all over the country use metal stamping to create intricate components for machinery.

Metal Fabrication

We provide full-service metal fabrication services, working with you from product research to manufacturing.

Metal Forging

Metal forging is the process of shaping a piece of metal using continuous pressure. Specialties include cold forging, hot forging, and more.

Aluminum Die Casting

Aluminum die casting represents a safe, reliable process by which metal pieces can be cast and molded for a variety of purposes.

Precision CNC Machining

Precision CNC machining works with a variety of materials including metals, woods, acrylics, foams, and thermoplastics.

Screw Machining

Screw machining is the process of rapidly spinning lathes that shave metal down to the desired size.

Our Products

From Prototype to Production

Our team of engineering and manufacturing experts have experience creating products for a wide variety of industries.


Clients & Partners

A few of our clients who have benefitted from our engineering and manufacturing expertise.
Disney Logo Molex lyft logo brodandtaylor_logo Disney Logo Molex lyft logo brodandtaylor_logo

Quality Management and Integrity

At The Federal Group USA our staff is on the ground for each phase of the Supply Chain Management operation. The Federal Group USA employs engineers who direct machining processes and inspect tooling and equipment to ensure that we are meeting all demands and requirements.

Our ISO 9001 quality management system is under continuous improvement to satisfy our customers’ ever changing requirements. The Federal Group’s Quality Management System is certified ISO 9001 by NSF International. Incorporating world-class excellence, in an ongoing effort to ensure your success.

Case Studies
Case Studies

Handlebar Assembly Tolerance Study

The following report is an analysis of the hole position tolerance for a handlebar weldment. We have further studied our manufacturing and inspection practices, and have determined that 100% of our parts meet the drawing requirements. We understand that there is an issue fitting the handlebars to the mating “pod” assembly, so you will find our suggestion near the end of this report.

Client Testimonials

The work done by you and your team at The Federal Group has been phenomenal! The to print part, that I could not find any other fastener supplier to make, was perfect. The part was top quality and cost effective. Most importantly, The Federal Group’s expedited option to get our parts made and delivered was certainly above and beyond.

Your teams dedicated work ensured our plant did not stop production. To know this was done in the extraordinary times of COVID-19, only furthers my exceptional expectations of The Federal Group. Thank you and your team for all you have done.

Nicole M.
Buyer at Private Mower Manufacturer

The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers.

We’ve recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.

Sher S.
Buyer at Agricultural Equipment Company

The Federal Group is a very capable team of people. They are very reliant, responsive and efficient. On our last project they helped us out immensely in achieving our goals both Operationally and Financially.

Suyash P.
Global Supply Manager at Lyft
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