
We make metalwork.
We help clients produce premium metal parts by providing industry-specific expertise, cost-effective solutions, a powerful global manufacturing network, and peace of mind with every project.

Featured Capabilities
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Investment Casting
Create near-net-shape parts with smooth surfaces.
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Die Casting
Aluminum, zinc, and magnesium for complex designs.
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Sand Casting
Best for cost-effective, medium to high volume parts.
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CNC Machining
Best for tight tolerances and repeatable quality.
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Metal Forging
Hot and cold forging, drop forging, open die forging, and more.
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Screw Machining
Single, multi-spindle, Swiss, and CNC screw machining.
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Cold Heading
High-volume custom fasteners, screws, bolts, nuts, and more.
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Extrusion
Custom steel, aluminum, and brass profiles.
Our Process
Explore our end-to-end manufacturing process.
Our Products
From Prototype to Production
Our team of engineering and manufacturing experts have experience creating products for a wide variety of industries.
Clients & Partners























Quality Management and Integrity
At The Federal Group USA our staff is on the ground for each phase of the Supply Chain Management operation. The Federal Group USA employs engineers who direct machining processes and inspect tooling and equipment to ensure that we are meeting all demands and requirements.
Our ISO 9001 quality management system is under continuous improvement to satisfy our customers’ ever changing requirements. The Federal Group’s Quality Management System is certified ISO 9001 by NSF International. Incorporating world-class excellence, in an ongoing effort to ensure your success.
The Newsroom

Handlebar Assembly Tolerance Study
The following report is an analysis of the hole position tolerance for a handlebar weldment. We have further studied our manufacturing and inspection practices, and have determined that 100% of our parts meet the drawing requirements. We understand that there is an issue fitting the handlebars to the mating “pod” assembly, so you will find our suggestion near the end of this report.




