Permanent Mold Casting Supplier

At The Federal Group, we deliver high-quality, production-ready castings with greater consistency, stronger performance, and lower total cost. We manage the entire permanent mold casting process from tooling through shipping so you get reliable parts without the hassle.

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Why Choose TFG for Custom Permanent Mold Casting

At The Federal Group, we specialize in aluminum, copper, iron, magnesium, and zinc materials.

We provide CNC machining, drilling and tapping, heat treatment, surface finishing, and assembly to deliver production-ready parts.

We leverage automated pouring systems, robotics, and advanced simulation tools to enhance precision, efficiency, and scalability.

The Federal Group has been manufacturing complex, custom castings since 1980.

Diverse Sectors We Serve

At The Federal Group, we support a wide range of applications with high-quality permanent mold castings tailored to your specific requirements. By focusing on strength, consistency, and precision, we deliver solutions that enhance performance and reliability across demanding industries.

Agriculture

At The Federal Group, we support agricultural equipment manufacturers with durable castings built for demanding environments:

Gear housings
Irrigation components
Hydraulic manifolds
Hitch and linkage components

Industrial Equipment

We provide precision castings that support performance and reliability across a wide range of industrial applications:

Machine bases
Compressor housings
Motor end bells
Equipment frames

Oil & Gas

The Federal Group delivers high-performance castings designed for harsh, high-pressure environments:

Valve bodies
Pump housings
Flow control components
Connectors and fittings

Advanced Technology for Consistent, High-Quality Castings

At The Federal Group, we leverage advanced permanent mold casting technology to improve quality, reduce variability, and increase production efficiency:

Automated Pouring Systems: Ensure consistent fill rates for improved part quality and reduced defects.
Tilt Pour Casting: Minimizes turbulence to reduce porosity and improve structural integrity.
Robotics & Automation: Increase repeatability, reduce cycle times, and ensure consistent production.
Thermal Control Systems: Maintain optimal mold temperatures for better surface finish and dimensional accuracy.
Process Simulation Software: Identifies potential issues before production, reducing risk and accelerating timelines.

Materials We Support

At The Federal Group, we specialize in permanent mold casting across a range of high-performance materials including:

Aluminum alloys
Copper-based alloys (brass and bronze)
Iron
Magnesium
Zinc

End-to-End Finishing Capabilities

At The Federal Group, we provide a full range of secondary operations to deliver fully finished, production-ready components:

Trimming & Cleaning: Removing flash, gates, and excess material for a clean, accurate part.
CNC Machining: Drilling, tapping, milling, and boring to achieve tight tolerances and critical features.
Heat Treatment: Enhancing strength, durability, and overall material performance.
Surface Finishing: Improving appearance and protection through polishing, painting, powder coating, anodizing, or plating.
Assembly: Delivering complete, ready-to-use components.

Start A Permanent Mold Casting Project Today

Let’s review your part, identify the right process, and deliver a solution that meets your performance, timeline, and cost goals.

Request a quote today to get started.

     Excellent  
     Based on 12 reviews 
    
 
 
   
 
 
        
   Jonathon Lanham 
 2025-09-26
 
 
 Trustindex verifies that the original source of the review is Google. Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!
  
 
       
   Sean Brockhouse 
 2025-04-20
 
 
 Trustindex verifies that the original source of the review is Google. Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines.  Outstanding customer service!!
  
 
       
   Melissa Quiroz 
 2024-08-09
 
 
 Trustindex verifies that the original source of the review is Google. Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!
  
 
       
   Alex Armstrong 
 2023-12-15
 
 
 Trustindex verifies that the original source of the review is Google. Steve was great to work with and was always available when needed.
  
 
       
   Jon Ramsey 
 2023-10-07
 
 
 Trustindex verifies that the original source of the review is Google. Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success.

Would recommend and I plan to use them for future projects.

Thanks again Mike and TFG team.
  
 
       
   Nic Robinson 
 2023-10-05
 
 
 Trustindex verifies that the original source of the review is Google. Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.
  
 
       
   Sean Connelly 
 2023-06-21
 
 
 Trustindex verifies that the original source of the review is Google. The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!
  
 
       
   Sher Stahl 
 2020-07-10
 
 
 Trustindex verifies that the original source of the review is Google. The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.
  
 
       
   Marshall 
 2020-06-30
 
 
 Trustindex verifies that the original source of the review is Google. Excellent customer service and products!