Custom Spline Shaft Manufacturer | TFG USA
Machined Spline Gear Manufacturing TFG USA Hero 2

Custom Spline Shaft Manufacturer

These custom spline shafts that we recently completed are a manufacturing masterpiece. Every detail matters, from the meticulously machined external splines to the broached internal splines.

Keep reading to learn how TFG can help with your next custom spline shaft manufacturing project.

Machined Spline Gear Manufacturing TFG USA 1

Broaching Brilliance

The broaching process in spline gear manufacturing achieves precision with finesse. Utilizing a specialized tool, it cuts precise teeth into gears, both internal and external. This method ensures impeccable fit, form, and function, resulting in reliable and efficient power transmission mechanisms that meet the highest industry standards.

Machined Spline TFG USA 11

One Spline at a Time

Each pre-hardened 4140 steel piece underwent carbon nitriding for unparalleled performance and durability. Carbon nitriding is a surface treatment process that enhances the hardness, wear resistance, and fatigue life of metals. By introducing carbon and nitrogen into the material’s surface, a hardened layer forms, improving its performance and durability.

Start a Custom Spline Gear Manufacturing Project Today

Machined Spline Gear Manufacturing TFG USA 4

Our custom spline gear manufacturing services offer tailored solutions for precise motion transmission. Using advanced techniques like broaching, CNC machining, and high-quality materials, we craft intricate spline gears.

Count on The Federal Group USA to deliver efficient and reliable components that meet your unique requirements for various industries and applications.

Client Testimonials

Excellent
Based on 9 reviews
Alex Armstrong
Alex Armstrong
2023-12-15
Trustindex verifies that the original source of the review is Google.
Steve was great to work with and was always available when needed.
Jon Ramsey
Jon Ramsey
2023-10-07
Trustindex verifies that the original source of the review is Google.
Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.
Nic Robinson
Nic Robinson
2023-10-05
Trustindex verifies that the original source of the review is Google.
Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.
Sean Connelly
Sean Connelly
2023-06-21
Trustindex verifies that the original source of the review is Google.
The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!
Sher Stahl
Sher Stahl
2020-07-10
Trustindex verifies that the original source of the review is Google.
The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.
Marshall
Marshall
2020-06-30
Trustindex verifies that the original source of the review is Google.
Excellent customer service and products!
Mae Winter
Mae Winter
2020-06-25
Trustindex verifies that the original source of the review is Google.
Great parts, great prices and great people! Everything you want and need in a trusted supplier.
Dave Scillion
Dave Scillion
2020-06-24
Trustindex verifies that the original source of the review is Google.
Federal Group is a terrific supplier to work with. Quality parts at competitive pricing. Richard Jegla is great to work with there!

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