Custom Metal Stamping Services
Our custom metal stamping services provide the ideal combination of affordability, precision, and production speed, enabling clients to meet demanding timelines and cost targets without compromising quality.
As a leading metal forming company, The Federal Group USA uses a wide range of stamping methods to produce high-quality components quickly and affordably.
Request a QuoteUnmatched Industry Expertise
45+ years of precision metal stamping expertise
Tailored Operations
Deep-draw, progressive die, four-slide stamping, and more
High-Quality Materials
Offering stainless steel, aluminum, copper and beyond
QMS 9001:2015 Certified
Our partner facilities have quality management systems that are certified to ISO/QS/TS
Industries We Serve
At The Federal Group USA, we understand that every industry has its unique challenges. Our custom metal stamping services deliver precision components designed to meet the needs of industries like these:
Consumer Products
The Federal Group USA offers customized metal stamping solutions to deliver precise parts for consumer products, including appliances, electronics, and common household items. Sheet metal stamping provides an affordable and high-volume production method that enables manufacturers to meet cost targets while ensuring parts meet aesthetic, functional, and brand requirements.
Agriculture
As a leading metal forming company, TFG USA serves the agriculture industry by delivering critical components used in harvesting, feeding devices, and farming machinery components. We deliver stamping parts with tight tolerances and custom designs to ensure reliable performance in today’s fast-paced agriculture market.
Healthcare
To ensure patient safety and the reliability of components, the healthcare industry has strict standards for quality and the use of medical-grade materials. As one of the nation’s premier metal stamping suppliers, we support the medical industry by producing precision components for surgical tools, device housings, and other hospital hardware.
Precision Metal Stamping, Tailored to Your Specs
Pictured above: An exhaust tip manufactured by The Federal Group.
In the production of high-quality metal components, precision and scalability are essential. Whether you’re developing a prototype or gearing up for a high-volume production run, The Federal Group USA offers custom metal stamping services designed to meet the demands of a wide range of industries.
No matter how complex your project is, our team works closely with you to deliver high-quality components while keeping costs low and production timelines on track. With decades of experience and a deep understanding of industry challenges, we provide hands-on support to every stage of the process.
Choosing the Right Metal Stamping Process: What Really Matters
Each metal stamping technique has its own strengths and best applications. Learn more about how progressive, fourslide, and deep draw stamping stack up in real-world scenarios.
Process | Quality | Speed | Volumes |
Progressive Stamping | Produces high-quality parts of intricate designs. | Relatively quick but the slowest of all 3 processes. | Used for low to large-volume manufacturing. |
Fourslide Stamping | Produces items with less uniformity and precision compared to progressive stamping. | Quicker than progressive stamping. | Supports mid to large-volume production runs. |
Deepdraw Stamping | Produces items with average quality and precision requirements. | The fastest of all 3 processes and uses the least amount of material. | Supports low to mid-volume production runs. |
Techniques We Use
We apply a wide range of custom metal stamping solutions to meet the precise specifications of your project. To deliver the best results, here are some of the techniques we use:
- Blanking
- Punching
- Coining
- Bending
- Flanging
- Drawing/Forming
- Embossing
- Curling
- Piercing
We work closely with you to select the right metal forming methods based on your design requirements and tolerances. Our approach to choosing the right metal stamping process ensures consistent quality while maximizing production efficiency.
Have Unique Requirements? Our Engineers Can Help You Solve Them
When your components have unique requirements, speaking with one of our Sales Engineers can help you determine the right metal stamping solution for your application. While the table above outlines some common scenarios, every manufacturer’s needs are different. Industry standards, regulations, and specific project goals can all influence which stamping method is best for your project.
From the first conversation through final delivery of your parts, we follow a phased approach designed to ensure success every step of the way.
- The ideation phase: This is where your concept takes shape. The team at The Federal Group USA works closely with you during this phase to understand industry-specific standards and performance requirements for your design.
- Design phase: During the design phase, our team of experienced engineers uses advanced CAD software to develop custom dies and patterns tailored to your exact specifications. We choose techniques and materials, then develop prototypes to test functionality and ensure that manufactured components meet all requirements before full-scale production begins.
- Production phase: Once designs are finalized and materials are verified, production begins. After fully integrating feedback from the design phase, our team of experienced technicians uses state-of-the-art equipment to produce high-quality stamped parts at scale. During this phase, we conduct extensive quality assurance testing to make sure the metal stamping process is performing as planned.
- Implementation phase: We are committed to producing components that meet your needs and continue to provide ongoing support for as long as you require it. Whether it’s troubleshooting, compliance documentation, or scaling production, we’re here to support your long-term success
Learn More About Our Metal Stamping Services and Capabilities
Equipment
- Deep-draw
- Progressive die
- Four-slide
- Multi-slide
- From 5 to 800 tons
- Multiple openings, beds, strokes, and speeds
- Latest technology feeders to handle material of any weight
Capabilities
- Stainless steel between 7 and 30 gauge
- Tolerances to .0015 inches
- Single and progressive dies
- State-of-the-art die and tool shop with EDM capabilities
Not Sure Which Process Is Right?
Experienced manufacturers understand that every project brings its own set of variables. Finding the right process for your component involves a thorough examination of factors such as geometry, material selection, production volume, and industry-specific requirements.
If you’re weighing your options and want a second opinion, our engineers are ready to collaborate with you on the details. We’ll help you make decisions that align with your business priorities and project objectives.
Kickstart a Metal Stamping Project Today
At The Federal Group USA, meeting your metal stamping needs is important to us. From basic components to intricate parts, we tailor our solutions to support your specific application.
No matter your industry or the scope of your project, our metal stamping services are designed to optimize the production of the parts you need to meet your goals effectively and reliably.
Ready to get started? Contact us today to explore the right solution for your metal stamping project.
Client Testimonials
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Jonathon Lanham2025-09-26Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!Trustindex verifies that the original source of the review is Google.Sean Brockhouse2025-04-20Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines. Outstanding customer service!!Trustindex verifies that the original source of the review is Google.Melissa Quiroz2024-08-09Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!Trustindex verifies that the original source of the review is Google.Alex Armstrong2023-12-15Steve was great to work with and was always available when needed.Trustindex verifies that the original source of the review is Google.Jon Ramsey2023-10-07Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.Trustindex verifies that the original source of the review is Google.Nic Robinson2023-10-05Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.Trustindex verifies that the original source of the review is Google.Sean Connelly2023-06-21The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!Trustindex verifies that the original source of the review is Google.Sher Stahl2020-07-10The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.Trustindex verifies that the original source of the review is Google.Marshall2020-06-30Excellent customer service and products!
