Medical Equipment Manufacturers
The Federal Group USA is a trusted precision manufacturing partner for medical device and equipment OEMs. As a QMS 9001:2015 Certified company, we use advanced manufacturing processes to produce precision metal components that meet the accuracy, cleanliness, and reliability requirements of the medical industry.
Request a QuoteWhy Choose The Federal Group for Medical Equipment Manufacturing
Extensive Capabilities
CNC machining, die casting, screw machining, and wire forming for precision medical applications.
Material Diversity
Aluminum, stainless steel, brass, exotic metals, titanium, and more.
Custom Finishing
We perform secondary operations such as electropolishing, passivation, anodizing, and plating to meet medical-grade requirements.
Quality Assurance
TFG provides full material lot traceability, first article inspections, and PPAP verification to ensure quality and compliance.
Custom Metal Medical Component Services
TFG produces components that meet the exacting standards of medical devices and equipment, including surgical device components, diagnostic equipment parts, and orthopedic implant parts.
- Engineering: TFG partners with medical OEMs to provide design-for-manufacturability support through CAD modeling, prototyping, and compliance-driven engineering to ensure precision, medical-grade performance.
- Manufacturing: We transform designs into high-accuracy medical metal components using FDA-compliant machining, forming, finishing, and advanced manufacturing processes with full material traceability.
- Quality: Every medical component is inspected using advanced measurement technologies, with CMM inspections available upon request, to verify tight tolerances, critical dimensions, and compliance with OEM standards.
- Logistics: TFG delivers production-ready medical components through validated packaging, serialized and traceable shipments, cleanroom-compatible handling, and just-in-time delivery.
Common Materials Used in Medical Equipment Manufacturing
To meet the stringent requirements of medical equipment manufacturers, TFG selects each material for its unique combination of biocompatibility, sterility, and corrosion resistance. Here are the materials we commonly use in medical device contract manufacturing.
Stainless Steel
Corrosion-resistant and biocompatible, stainless steel is used for precision-machined medical instruments, implants, and tight-tolerance assemblies.
Aluminum
Lightweight and durable, aluminum is ideal for medical equipment and enclosures requiring precise, compliant components.
Titanium
High-strength and biocompatible, titanium is used for implants and medical components requiring corrosion resistance and dimensional stability.
Brass & Copper Alloys
Conductive and antimicrobial, brass and copper alloys are used for specialized medical-grade components.
Common Manufacturing Methods for the Medical Equipment Industry
Medical equipment manufacturers rely on precise, hygienic, and reliable manufacturing methods. From micro-scale machined components to assemblies requiring tight tolerances, TFG uses the following capabilities to produce durable, high-accuracy parts for medical equipment manufacturers.
- Aluminum Extrusion – Produces lightweight frames, supports, and access panels for medical devices, enabling precision assemblies while maintaining corrosion-resistant surfaces.
- CNC Machining – Delivers precision for small, intricate components such as surgical instruments, implant parts, and diagnostic equipment that require tolerances down to ±0.001 inches.
- Die Casting – Allows TFG to create complex shapes like housings, couplers, and specialized parts for medical equipment assemblies.
- Metal Stamping – Produces repeatable, high-volume components such as brackets and housings for medical devices and instruments, ensuring consistent form and function.
- Metal Injection Molding – This high-volume process produces small, complex, near-net-shape components for medical applications, including surgical instruments, endoscopic/arthroscopic tool tips, orthodontic brackets, implantable device housings, and precision connectors and latches.
- Sheet Metal Fabrication – Supports parts like custom enclosures, brackets, and panels for medical equipment, combining precision with clean-room compatible components and finishes.
Secondary Operations
The Federal Group USA delivers a wide range of medical machining services, providing protective surface treatments and aesthetic finishes that enhance corrosion resistance, durability, and the overall appearance of medical industry equipment.
Our industrial-grade finishing capabilities include everything from powder coating and galvanizing to plating and mechanical finishing, such as deburring and polishing.
Not Sure What You Need? Let’s Talk Engineering
The Federal Group USA partners with medical equipment manufacturers, procurement teams, and project managers to solve problems early in the design process. We don’t just make parts—we’re here to offer engineering support and design consultations that help guide your project through the next steps. From design to delivery, when precision and compliance matter, The Federal Group USA is here to talk engineering.
Start Your Custom Medical Manufacturing Project Today
With over 45 years of experience, The Federal Group USA offers medical device contract manufacturing to provide medical equipment manufacturers with ISO-certified quality components. Request a quote or speak with an engineer to get started on your custom medical project today.
Client Testimonials
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Jonathon Lanham2025-09-26Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!Trustindex verifies that the original source of the review is Google.Sean Brockhouse2025-04-20Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines. Outstanding customer service!!Trustindex verifies that the original source of the review is Google.Melissa Quiroz2024-08-09Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!Trustindex verifies that the original source of the review is Google.Alex Armstrong2023-12-15Steve was great to work with and was always available when needed.Trustindex verifies that the original source of the review is Google.Jon Ramsey2023-10-07Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.Trustindex verifies that the original source of the review is Google.Nic Robinson2023-10-05Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.Trustindex verifies that the original source of the review is Google.Sean Connelly2023-06-21The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!Trustindex verifies that the original source of the review is Google.Sher Stahl2020-07-10The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.Trustindex verifies that the original source of the review is Google.Marshall2020-06-30Excellent customer service and products!
