Custom Metal Manufacturing for Construction Equipment
The Federal Group USA delivers heavy-duty steel components and OEM-grade parts to construction equipment manufacturers for heavy machinery and off-highway equipment. Using advanced engineering techniques and custom metal fabrication for construction equipment, our engineered components are built for maximum durability, safety, and performance in the most demanding applications.
Request a QuoteWhy Choose The Federal Group for Construction Equipment Manufacturing
Extensive Capabilities
CNC machining, metal fabrication, forging, casting, extrusion, and wire forming for heavy-duty construction applications.
Material Diversity
Carbon steel, structural steel, alloy steel, stainless steel, cast iron, and more.
Custom Finishing
We perform secondary operations such as electropolishing, passivation, anodizing, and plating to meet medical-grade requirements.
Quality Assurance
TFG provides full material lot traceability, first article inspections, and PPAP verification to ensure quality and compliance.
Services for Construction Parts Manufacturing
At The Federal Group USA, we support OEMs from the manufacturability phase through final shipping and delivery, producing heavy-duty components that meet the rigorous demands of construction and heavy machinery applications.
- Engineering: TFG partners with medical OEMs to provide design-for-manufacturability support through CAD modeling, prototyping, and compliance-driven engineering to ensure precision, medical-grade performance.
- Manufacturing: We transform designs into high-accuracy medical metal components using FDA-compliant machining, forming, finishing, and advanced manufacturing processes with full material traceability.
- Quality: Every medical component is inspected using advanced measurement technologies, with CMM inspections available upon request, to verify tight tolerances, critical dimensions, and compliance with OEM standards.
- Logistics: TFG delivers production-ready medical components through validated packaging, serialized and traceable shipments, cleanroom-compatible handling, and just-in-time delivery.
Common Materials Used in Construction Equipment Manufacturing
To meet the stringent requirements of heavy equipment manufacturing, TFG selects each material for its unique combination of strength, structural performance, and resistance to abrasion and corrosion.
Carbon Steel
Ideal for high-strength, load-bearing frames, chassis, and brackets, carbon steel components are produced using precision machining, forming, and finishing for durable performance.
Structural Steel
(A36, A572) Used for weldable, heavy-duty beams, supports, and frames, these steels are fabricated through cutting, welding, and machining to deliver consistent structural performance.
Alloy Steel
Selected for high-stress components such as arms and booms, alloy steel parts are heat-treated and CNC-machined to provide superior toughness and fatigue resistance.
Abrasion-Resistant Steel
(AR400/AR500) Commonly applied to buckets, blades, and ground-engaging tools, these steels are cut, formed, and precision-welded to withstand extreme wear conditions.
Stainless Steel
Used for components exposed to moisture or chemicals, stainless steel parts are precision-machined and finished to ensure corrosion resistance and long-term reliability.
Aluminum
Applied to enclosures, access panels, and mobile components, aluminum parts are machined, bent, extruded, and anodized to reduce weight without sacrificing durability.
Cast Iron
Used for vibration-damping housings and brackets, cast iron components are produced through investment and sand casting to provide stability and dimensional accuracy.
High-Strength, Low-Alloy Steel
Utilized for frames and supports requiring reduced weight and high strength, HSLA steel components are fabricated using specialized cutting and welding techniques.
Common Manufacturing Methods for the Construction Equipment Industry
The construction equipment industry relies on a variety of manufacturing methods. TFG uses the following capabilities to produce durable, high-performance components.
- Aluminum Extrusion: Produces light-weight structural components, such as access panels, frames, and supports.
- Hot Forging: Forms heated metal into durable components such as pins, shafts, flanges, and mounting hardware designed to withstand high loads and repeated stress.
- Metal Forging: Creates dense, high-strength parts including linkage components, hubs, brackets, and couplers for impact- and load-bearing construction equipment applications.
- Metal Stamping: Produces repeatable, high-volume parts efficiently, including brackets, chassis panels, and frame components for construction equipment.
- Sand Casting: Allows TFG to create complex shapes and large components, including housings, couplers, and heavy-duty structural parts.
- Sheet Metal Fabrication: Supports custom enclosures, steel panels, and brackets for construction equipment, ensuring strength and precision.
- Steel Extrusion: Produces high-strength profiles used for rails, supports, cross members, and structural reinforcements in construction equipment assemblies.
- Wire Forming: Produces formed wire components such as springs, clips, retainers, hooks, and guards used in construction equipment assemblies and subassemblies.
Secondary Operations
The Federal Group USA provides a range of protective and aesthetic finishes to improve the corrosion resistance, durability, and appearance of OEM-manufactured parts.
Our protective surface treatment options include services such as powder coating, galvanizing, plating, anodizing, and mechanical finishing to achieve industrial-grade finishes for skid steer parts, excavator components, and other construction equipment subassembly parts.
Not Sure What You Need? Let’s Talk Engineering
Whether you’re an OEM engineer, project manager, or procurement specialist, The Federal Group invites you to consult with our team for engineering support and design guidance. Our mission goes beyond manufacturing parts by focusing on collaborative problem-solving and design consultations that help solve complex challenges early in the process.
Start Your Custom Construction Equipment Project Today
From engineering support to production-ready parts, The Federal Group USA is built to support OEMs with ISO-certified manufacturing. Request a quote or talk to an engineer to move your project forward.
Client Testimonials
Trustindex verifies that the original source of the review is Google.
Jonathon Lanham2025-09-26Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!Trustindex verifies that the original source of the review is Google.Sean Brockhouse2025-04-20Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines. Outstanding customer service!!Trustindex verifies that the original source of the review is Google.Melissa Quiroz2024-08-09Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!Trustindex verifies that the original source of the review is Google.Alex Armstrong2023-12-15Steve was great to work with and was always available when needed.Trustindex verifies that the original source of the review is Google.Jon Ramsey2023-10-07Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.Trustindex verifies that the original source of the review is Google.Nic Robinson2023-10-05Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.Trustindex verifies that the original source of the review is Google.Sean Connelly2023-06-21The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!Trustindex verifies that the original source of the review is Google.Sher Stahl2020-07-10The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.Trustindex verifies that the original source of the review is Google.Marshall2020-06-30Excellent customer service and products!
