Steel Extrusion

One of the most important subsets of the steel fabrication process is steel extrusion. This involves pushing a flow of molten metal through a die and into a cross-section via a cylindrical billet. Once the parts are cast and extruded, they are then pushed out by means of a hydraulic or mechanical press.

This pressure-centric production method can be most effective when working with materials such as steel, aluminum, copper, lead, magnesium, and carbon as well as stainless steel.

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Any time you are working with molten metal, it is of the utmost importance to do everything in your power to make sure that temperature levels are kept under control. Steel extrusion machinery, thus, makes use of lubrication methods to make sure that the billets and other parts are kept as cool as possible during the extrusion process. As with many other metalworking processes, steel extrusions can make use of hot or cold production methods, with the former making use of a furnace or similar heating element within the chamber while the latter depends on external heating.

Some of the biggest advantages of making use of steel extrusions include:

Being able to quickly and efficiently manufacture a wide range of different metals
Cutting down on the amount of raw material wasted
Increasing your rate of production
Being able to reduce your production costs
Making use of the high pressure involved in extrusions to produce excellent smooth finishing
The extrusion process can also help produce metals with high corrosion resistance

There are a few things you’ll want to keep in mind when extruding steel, not the least of which is the type of metal you use. Metals that are too brittle typically cannot survive the extrusion process.

In addition, you will want to pay close attention to wall thickness. If your walls are too thin, they will break under the great amount of pressure exerted on them as part of the extrusion process. Ideally, for aluminum extrusion purposes, for example, you need to make sure your wall is at least 1 mm thick. For steel extrusion, the minimum wall thickness should be 3 mm.

Manufacturing Steel Extrusion Shapes

With older metal forging methods, you can run into unexpected slowdowns and project delays when there is a need to cast new shapes mid-project.

One of the best things about steel extrusion is that it allows you to manufacture and create a wide range of different shapes with a relative amount of ease. Once the walls, extrusion machinery, and everything else is set into motion, the whole process proceeds incredibly quickly.

Accounting for Different Steel Extrusion Sizes

The same holds true for size. You never want a project to be delayed because you accidentally manufactured parts too big or too small. That’s why we at TFG USA always check the size of extruded steel parts carefully to ensure that they are being produced to the scale required.

Custom Steel Extrusion Solutions

One of the most important facets of steel extrusion is being able to make parts quickly for a wide range of different industries. At TFG USA, we are proud to be able to do just that.

For example, if you are working for a construction company or other firm that works to erect or repair structures, we can answer any call for necessary parts, allowing you to construct building frames with ease. Looking for brass extrusion capabilities? We handle that also.

The same holds true for the automotive sector. Michigan is one of the great auto capitals of the world, and we are extremely proud to be able to help the auto workers in our state be able to produce the parts they need to keep factories in the Motor City and the rest of the state’s auto industry humming along.

Whether you work in the energy, architecture and construction, automotive, or healthcare industry, TFG USA will be able to design a steel extrusion process that works best for your needs.

Expect More From Steel Extrusion Suppliers

When it comes to something as important as making sure your parts manufacturing process goes off without a hitch, you are going to want to be able to turn to a metal fabrication and steel extrusion team you can trust.

That’s why TFG USA is proud to be able to point to decades of dedicated experience working with a wide range of certified steel fabricators and extrusion experts. We have helped clients and businesses throughout the country and the world, and we will be glad to put our expertise and insight to work for you.

Get the steel extrusion service you need with TFG USA’s team of experts today.

     Excellent  
     Based on 12 reviews 
    
 
 
   
 
 
        
   Jonathon Lanham 
 2025-09-26
 
 
 Trustindex verifies that the original source of the review is Google. Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!
  
 
       
   Sean Brockhouse 
 2025-04-20
 
 
 Trustindex verifies that the original source of the review is Google. Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines.  Outstanding customer service!!
  
 
       
   Melissa Quiroz 
 2024-08-09
 
 
 Trustindex verifies that the original source of the review is Google. Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!
  
 
       
   Alex Armstrong 
 2023-12-15
 
 
 Trustindex verifies that the original source of the review is Google. Steve was great to work with and was always available when needed.
  
 
       
   Jon Ramsey 
 2023-10-07
 
 
 Trustindex verifies that the original source of the review is Google. Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success.

Would recommend and I plan to use them for future projects.

Thanks again Mike and TFG team.
  
 
       
   Nic Robinson 
 2023-10-05
 
 
 Trustindex verifies that the original source of the review is Google. Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.
  
 
       
   Sean Connelly 
 2023-06-21
 
 
 Trustindex verifies that the original source of the review is Google. The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!
  
 
       
   Sher Stahl 
 2020-07-10
 
 
 Trustindex verifies that the original source of the review is Google. The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.
  
 
       
   Marshall 
 2020-06-30
 
 
 Trustindex verifies that the original source of the review is Google. Excellent customer service and products!