Industrial Equipment Manufacturers
The Federal Group USA manufactures custom metal parts and assemblies for industrial equipment manufacturers, supplying high-performance components designed to withstand harsh operating conditions and continuous use.
Request a QuoteWhy Choose The Federal Group for Industrial Equipment Manufacturing
Extensive Capabilities
Our manufacturing capabilities include CNC machining, metal stamping, sand casting, investment casting, and forging for industrial components and assemblies.
Material Diversity
Our material capabilities include aluminum, steel, stainless steel, brass, titanium, and specialty metals, chosen for strength, corrosion resistance, and reliability in harsh industrial conditions.
Custom Finishing
We provide secondary operations and treatment processes such as powder coating, anodizing, heat treatment, and passivation to extend component life in demanding industrial applications.
Quality Assurance
We offer comprehensive quality documentation, including material certifications, dimensional and CMM inspection reports, PPAPs, and First Article Inspections.
Our Metal Manufacturing Services for Industrial Equipment Companies
Since 1980, The Federal Group USA has partnered with industrial equipment companies and component manufacturers to deliver reliable and rugged custom metal parts.
- Engineering: Early collaboration makes the difference. TFG works with industrial equipment manufacturers to optimize designs, strategize manufacturability, and reduce total cost.
- Manufacturing: TFG takes ownership of the manufacturing process end to end—handling materials, tooling, production, and secondary operations—to deliver complex industrial parts and assemblies with consistency and control.
- Quality: We apply dimensional verification, advanced metrology, documented first-article inspections, and production control plans to deliver consistent, built-to-print industrial components.
- Logistics: With in-house logistics management, customized inventory planning, warehousing, and coordinated shipping solutions, we ensure finished components move efficiently to meet production timelines.
Common Materials Used in Industrial Equipment Manufacturing
Industrial equipment lives in tough conditions—heavy loads, nonstop vibration, and abrasive environments. We partner with manufacturers early to choose materials that deliver durability and dependable performance over time.
Alloy Steel
We utilize alloy steels such as 4140, 4340, and 8620 to produce durable components for excavator equipment, valves, conveyor systems, custom crane hooks, and other demanding industrial applications.
Aluminum
Aluminum’s lightweight properties allow The Federal Group to produce corrosion-resistant industrial components, including heat exchangers, flanges, trailer components, and fan blades.
Carbon Steel
The strength of carbon steel makes it a reliable choice for industrial equipment, such as conveyor components, storage tanks, and pressure vessels.
Cast Iron
Cast iron’s strength, wear resistance, and vibration-damping properties enable TFG to manufacture durable components such as plow tips, gearbox housings, couplings, pulleys, and more.
High-Strength, Low Alloy Steel
TFG leverages high-strength, low-alloy (HSLA) steel to produce durable construction and excavation components, harvesting accessories, material handling systems, and mining equipment.
Stainless Steel
By leveraging high-grade 304 and 316 stainless steel, TFG delivers exceptionally durable, corrosion-resistant solutions for everything from custom pumps and mixers to manifolds and conveyor systems.
Structural Steel (A36, A572)
TFG uses structural steel to manufacture machine frames, support structures, pallet racking systems, feed processing systems, and more.
How We Manufacture Industrial Equipment
Since 1980, The Federal Group uses a wide range of advanced manufacturing processes to deliver custom components to the industrial sector. A few of them include:
- Cold Forming – Through cold forming, TFG produces high-strength, fatigue-resistant components including custom fasteners, pins, dowels, rivets, washers, and more.
- Metal Injection Molding – This process enables us to manufacture complex components such as gears, fittings, hinges, bushings, and precision machinery parts.
- Metal Stamping – Our metal stamping capabilities support the production of brackets, electrical enclosures, skid plates, machinery frames, and other critical components.
- Sand Casting – The sand casting process allows us to produce custom components for industrial applications such as valve bodies, manifolds, pumps, housings, and couplings.
Secondary Operations
The Federal Group provides complete secondary processing for industrial metal components, including surface finishing and deburring, protective coatings such as powder coating, e-coating, wet painting, zinc plating, galvanizing, black oxide, and heat treatments. We also perform final operations through welding, brazing, riveting, and mechanical fastening to deliver complete sub-assemblies and finished products.
Not Sure What You Need? Let’s Talk Engineering
The Federal Group USA works with industrial equipment companies to align design, performance goals, and materials into a production-ready solution.
When you’re ready to discover the best path forward for your project and prepare to outsource product manufacturing to one of the largest industrial machinery manufacturers in the nation, you can talk to an engineer to discuss your goals and project requirements.
Start Your Industrial Component Manufacturing Project Today
When industrial equipment OEMs need a manufacturing partner, The Federal Group USA delivers.
Request a quote or talk to one of our engineers today to get expert guidance and long-term support for all your industrial equipment needs.