Brass Sand Casting Manufacturer
TFG USA is a QMS 9001:2015 certified brass sand casting manufacturer specializing in custom brass components for demanding industrial applications. We manufacture medium- to high-volume brass sand cast parts with complete manufacturing solutions including casting, machining, finishing, and assembly.
Request a QuoteBrass Alloy Selection
Yellow brass, red brass, silicon brass, aluminum brass, naval brass, leaded brass, and more.
Process Control
Controlled melting, molding, pouring, and solidification for consistent castings.
Quality Assurance
QMS 9001:2015 certified processes with dimensional and CMM inspection.
Casting Tolerances
Controlled dimensional tolerances, wall thickness, draft, and core placement.
Machinery & Technology
Producing consistent brass castings requires controlled molding, melting, pouring, and finishing processes. TFG’s manufacturing facilities are equipped to produce brass sand cast components for industrial applications.
Sand Molding Systems
Sand molding provides the flexibility needed to produce custom brass castings in a wide range of shapes and configurations. Proper mold preparation and controlled compaction help maintain repeatability throughout production.
Induction Melting Furnaces
Controlled melting and alloy management help maintain the required brass composition and casting consistency. Induction melting provides precise control during the preparation of brass alloys for production casting.
Sand Reclamation Systems
Sand reclamation systems recover and condition molding sand for reuse, helping maintain consistent mold quality while improving manufacturing efficiency.
Brass Alloys for Sand Casting
Selecting the appropriate brass alloy is an important part of designing a cast component. Different brass alloys provide different combinations of strength, corrosion resistance, wear resistance, machinability, and performance in demanding environments.
Common brass casting materials may include:
- Yellow brass
- Red brass
- Leaded brass
- Silicon brass
- Manganese brass
- Aluminum brass
- Naval brass
- Other customer-specified copper alloys
Our team can help evaluate material requirements and identify an appropriate brass alloy based on the component’s application, operating environment, mechanical requirements, and production requirements.
Secondary Processes and Finishing Capabilities
Brass sand castings frequently require machining and other secondary operations before they are ready for use. TFG USA can coordinate additional manufacturing processes to produce finished components to customer specifications.
Brass CNC Machining: Precision milling, turning, drilling, tapping, and other machining operations can bring brass castings to their final dimensions and tolerances.
Heat Treatment: Controlled thermal processing can be used when required by the selected brass alloy and component specifications.
Grinding and Finishing: Grinding, polishing, and other finishing operations can improve surface quality and prepare castings for their final application.
Deburring: Excess material, sharp edges, and casting imperfections are removed to improve component fit, safety, and functionality.
Plating and Coating: Additional surface treatments can be used when specified to improve corrosion resistance, appearance, wear performance, or other component characteristics.
Assembly: Multiple cast, machined, and finished components can be combined into complete assemblies ready for installation.
Custom Brass Sand Cast Components We Manufacture
TFG USA manufactures custom brass sand cast components designed for industrial applications requiring durability, corrosion resistance, and reliable performance.
Common brass cast components include:
- Valve bodies
- Pump housings
- Pump components
- Impellers
- Bearing housings
- Gear housings
- Bushings
- Fittings
- Flanges
- Adapters
- Hydraulic components
- Plumbing components
- Marine components
- Mounting brackets
- Covers and enclosures
- Custom hardware
- Industrial housings
- Custom engineered brass castings
Request a Quote for Custom Brass Sand Castings
Partner with TFG USA for custom brass sand casting solutions designed around your application’s performance, material, dimensional, and production requirements. Submit your drawings, 3D models, material requirements, annual volumes, finishing requirements, and quality specifications, and our team will review your project and identify the appropriate manufacturing solution.
Client Testimonials
Trustindex verifies that the original source of the review is Google.
David Detuccio2026-08-11The Federal Group has demonstrated professionalism, responsiveness, and a willingness to collaborate during the initial stages of our relationship. Communication has been timely, and they have shown a commitment to understanding our requirements and business expectations. Responsive communication and follow-up. Competitive pricing and commercial flexibility. Good product/service quality during initial orders. Cooperative approach to resolving issues and answering questions. Demonstrated interest in building a long-term partnership. Alanna and Sandor are amazing!Trustindex verifies that the original source of the review is Google.Judd Stretcher2026-08-11Great communication and quality parts at a fair price. They really make sure your happy with your parts.Trustindex verifies that the original source of the review is Google.Jonathon Lanham2025-09-26Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!Trustindex verifies that the original source of the review is Google.Sean Brockhouse2025-04-20Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines. Outstanding customer service!!Trustindex verifies that the original source of the review is Google.Melissa Quiroz2024-08-09Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!Trustindex verifies that the original source of the review is Google.Alex Armstrong2023-12-15Steve was great to work with and was always available when needed.Trustindex verifies that the original source of the review is Google.Jon Ramsey2023-10-07Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.Trustindex verifies that the original source of the review is Google.Nic Robinson2023-10-05Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.Trustindex verifies that the original source of the review is Google.Sher Stahl2020-07-10The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.
