Why Choose TFG USA for Open Die Forging Services
TFG USA combines Design For Manufacturing (DFM) support, material handling, PPAP submissions, and inventory management to deliver precise open die forgings with dependable lead times and consistent quality.
Part Capability
We produce open die forgings from 25 lbs. to 10,000+ lbs., including shafts up to 40+ inches in diameter, rings to 120+ inches OD, and large blocks, discs, sleeves, and custom preforms.
Material Versatility
We manufacture forgings in carbon steel, alloy steel, stainless steel, aluminum, brass, and other high-performance metals to meet your application requirements.
Secondary Services
We provide value-added services including CNC machining, heat treating, drilling, tapping, surface finishing, and assembly to deliver production-ready forged components.
Quality Documentation
We provide material certifications, inspection reports, and quality records to verify compliance with your dimensional, mechanical, and project specifications.
Open Die Forging Capabilities
We manufacture metal forgings in a broad range of shapes, sizes, and weights to meet customer requirements.
Part Capability
- 25 lbs. to 10,000+ lbs.
- Shafts up to 40+ inches diameter
- Rings up to 120+ inches OD
- Lengths up to 20+ feet
- Large blocks, discs, sleeves, and hubs
- Custom forged preforms
Materials Available
- Carbon Steel Forgings
- Alloy Steel Forgings
- Stainless Steel Forgings
- Aluminum Forgings
- Brass Forgings
- Copper Forgings
- Tool Steel Forgings
- Specialty Alloys Upon Request
Common Forged Components
- Forged Shafts
- Forged Rings
- Forged Discs
- Forged Sleeves
- Forged Blocks
- Forged Cylinders
- Forged Hubs
- Step Shafts
- Near-Net Preforms
Secondary Services Available
We provide value-added finishing and support services to deliver production-ready components.
- CNC Machining
- Heat Treating
- Annealing
- Quench & Temper
- Surface Grinding
- Shot Blasting
- Drilling & Tapping
- NDT Inspection
- Ultrasonic Testing
- Material Certifications
Industries Served
We support manufacturers in a wide range of markets, including:
Agriculture Equipment: Forged shafts, hubs, axles, and wear-resistant components for tractors and implements.
Construction Equipment: Heavy-duty pins, cylinders, structural parts, and drivetrain components.
Industrial Machinery: Rotating equipment parts, rollers, sleeves, and high-load forged components.
Energy & Power Generation: Forged parts for pumps, valves, turbines, and process systems.
Request a Quote for Open Die Forging
Need a reliable partner for custom open die forgings? TFG USA can support your next production program with high-quality forged components built to print.
Upload your drawing or contact our team today to request a quote.
Frequently Asked Questions
What is open die forging used for?
Open die forging is commonly used for shafts, rings, blocks, discs, sleeves, and other heavy-duty components requiring high strength.
What materials can be open die forged?
Common materials include carbon steel, alloy steel, stainless steel, aluminum, brass, copper, and specialty alloys.
What sizes are available?
Capabilities typically range from 25 lbs. to over 10,000 lbs., depending on geometry and material.
What is the difference between open die and closed die forging?
Open die forging is better suited for larger, simpler shapes, while closed die forging is often used for smaller precision parts with tighter tolerances.
Client Testimonials
Trustindex verifies that the original source of the review is Google.
Jonathon Lanham2025-09-26Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!Trustindex verifies that the original source of the review is Google.Sean Brockhouse2025-04-20Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines. Outstanding customer service!!Trustindex verifies that the original source of the review is Google.Melissa Quiroz2024-08-09Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!Trustindex verifies that the original source of the review is Google.Alex Armstrong2023-12-15Steve was great to work with and was always available when needed.Trustindex verifies that the original source of the review is Google.Jon Ramsey2023-10-07Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.Trustindex verifies that the original source of the review is Google.Nic Robinson2023-10-05Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.Trustindex verifies that the original source of the review is Google.Sean Connelly2023-06-21The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!Trustindex verifies that the original source of the review is Google.Sher Stahl2020-07-10The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.Trustindex verifies that the original source of the review is Google.Marshall2020-06-30Excellent customer service and products!
