Custom Metal Casting Services for Construction Equipment
The Federal Group USA is a leading U.S.-owned manufacturing partner providing custom metal casting services for construction equipment OEMs. Since 1980, we have helped companies produce durable, built-to-print cast components for excavators, loaders, material handling equipment, and other heavy-duty applications.
Request a QuoteWhy Choose The Federal Group for Casting Construction Equipment
Extensive Capabilities
Our manufacturing capabilities include sand casting, investment casting, and die casting for construction equipment, supporting a wide range of sizes and production requirements for custom OEM applications.
Material Diversity
Our material capabilities include aluminum, steel, stainless steel, brass, titanium, and specialty metals, chosen for strength, corrosion resistance, and reliability in harsh conditions.
Custom Finishing
We provide secondary operations and treatment processes such as powder coating, anodizing, heat treatment, and passivation to extend component life in demanding construction applications.
Quality Assurance
We offer comprehensive quality documentation, including material certifications, dimensional and CMM inspection reports, PPAPs, and First Article Inspections.
Specific Machinery and Technology We Employ
Executing complex geometries for construction applications requires specific tooling and advanced casting processes.
Sand Casting
Supports the production of large, complex construction equipment components, including gearbox housings, pump bodies, brackets, counterweights, and structural castings. Sand casting provides design flexibility for heavy-duty parts requiring strength and durability.
Investment Casting
Creates precise, near-net-shape components with excellent surface finishes and tight dimensional control. Investment casting is ideal for smaller construction equipment parts such as hydraulic components, fittings, levers, and wear-resistant hardware.
Die Casting
Enables high-volume production of lightweight, dimensionally consistent components using aluminum and other non-ferrous alloys. Die casting is commonly used for equipment housings, covers, brackets, handles, and other repeatable OEM components.
High-Performance Machinery and Tooling
Producing durable construction equipment castings requires specialized foundry equipment, precision tooling, and strict process controls. Our manufacturing network utilizes advanced molding systems, induction melting furnaces, CNC machining centers, and inspection equipment to deliver consistent OEM components.
We support parts ranging from small precision castings weighing a few ounces to large structural components exceeding several hundred pounds, including thin-wall die cast parts, complex investment cast components, and oversized sand castings.
Construction Equipment Casting Materials We Support
TFG works with a wide range of metal alloys selected for strength, durability, wear resistance, and performance in demanding construction equipment environments.
- Ductile and gray iron: Provides excellent strength, vibration damping, and wear resistance for components such as housings, hubs, brackets, and structural castings.
- Carbon and alloy steel: Delivers high impact resistance and durability for heavy-duty components exposed to extreme loads, abrasion, and repeated stress.
- Stainless steel: Offers enhanced corrosion resistance and strength for components operating in harsh outdoor environments.
- Aluminum alloys: Provides lightweight strength and excellent machinability for housings, covers, brackets, and other construction equipment components.
- Bronze and brass: Offers low-friction performance and wear resistance for bushings, bearings, and other moving components.
Secondary Processes and Finishing Capabilities
TFG provides secondary processes and finishing services to deliver complete, production-ready cast components for construction equipment applications.
- CNC machining: Achieves precise dimensions, tight tolerances, and critical surface finishes required for mating components and final assembly.
- Drilling and tapping: Creates accurate holes, threads, and connection points for fasteners, fittings, and mechanical assemblies.
- Deburring and surface preparation: Removes excess material and sharp edges to improve component safety, performance, and consistency.
- Heat treatment: Enhances mechanical properties such as hardness, strength, and wear resistance for demanding applications.
- Custom finishing: Includes powder coating, anodizing, plating, and polishing to improve corrosion resistance and extend component service life.
Start Your Construction Equipment Casting Project
Partner with TFG for reliable metal casting solutions designed for demanding construction equipment applications. Complete our RFQ form today and upload your drawings or specifications to receive engineering support, material recommendations, and a competitive quote for your next production program.
Client Testimonials
Trustindex verifies that the original source of the review is Google.
Jonathon Lanham2025-09-26Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!Trustindex verifies that the original source of the review is Google.Sean Brockhouse2025-04-20Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines. Outstanding customer service!!Trustindex verifies that the original source of the review is Google.Melissa Quiroz2024-08-09Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!Trustindex verifies that the original source of the review is Google.Alex Armstrong2023-12-15Steve was great to work with and was always available when needed.Trustindex verifies that the original source of the review is Google.Jon Ramsey2023-10-07Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.Trustindex verifies that the original source of the review is Google.Nic Robinson2023-10-05Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.Trustindex verifies that the original source of the review is Google.Sean Connelly2023-06-21The Federal Group was great to work with. Steve was very professional and diligent in providing good advice/feedback as well as following up with me. Look forward to working with them in the future as well!Trustindex verifies that the original source of the review is Google.Sher Stahl2020-07-10The Federal Group is a top-notch supplier of ours. They take quality very seriously and strive to ensure we have exactly what we want and when we need it. Communication is excellent. Service is excellent. I have worked with this supplier directly for better than 7 years now, and still considered one of my best suppliers. We've recently expanded our product line with this company and are excited to partner on this line and on future projects. Words cannot express how grateful I am to have such a responsive company, and rep, Richard, to work with. I highly recommend this supplier.Trustindex verifies that the original source of the review is Google.Marshall2020-06-30Excellent customer service and products!
