Open Die Forging Services

Name: Open Die Forging Services
Brand: The Federal Group USA
Price: Quote Required USD
Availability: InStock

Since 1980, The Federal Group USA has manufactured medium to high volume open die forgings for agriculture, construction, industrial machinery, energy, and other demanding industries. We manufacture custom components in carbon steel, alloy steel, stainless steel, aluminum, brass, and more. All production is supported by our QMS 9001:2015 certified manufacturing facilities and quality management processes.

Request a Quote

Why Choose TFG USA for Open Die Forging Services

TFG USA combines Design For Manufacturing (DFM) support, material handling, PPAP submissions, and inventory management to deliver precise open die forgings with dependable lead times and consistent quality.

We produce open die forgings from 25 lbs. to 10,000+ lbs., including shafts up to 40+ inches in diameter, rings to 120+ inches OD, and large blocks, discs, sleeves, and custom preforms.

We manufacture forgings in carbon steel, alloy steel, stainless steel, aluminum, brass, and other high-performance metals to meet your application requirements.

We provide value-added services including CNC machining, heat treating, drilling, tapping, surface finishing, and assembly to deliver production-ready forged components.

We provide material certifications, inspection reports, and quality records to verify compliance with your dimensional, mechanical, and project specifications.

Open Die Forging Capabilities

We manufacture metal forgings in a broad range of shapes, sizes, and weights to meet customer requirements.

Part Capability

25 lbs. to 10,000+ lbs.
Shafts up to 40+ inches diameter
Rings up to 120+ inches OD
Lengths up to 20+ feet
Large blocks, discs, sleeves, and hubs
Custom forged preforms

Open Die Forging Materials

Carbon Steel Forgings
Alloy Steel Forgings
Stainless Steel Forgings
Aluminum Forgings
Brass Forgings
Copper Forgings
Tool Steel Forgings
Specialty Alloys Upon Request

Common Forged Components

Forged Shafts
Forged Rings
Forged Discs
Forged Sleeves
Forged Blocks
Forged Cylinders
Forged Hubs
Step Shafts
Near-Net Preforms

Secondary Services Available

We provide value-added finishing and support services to deliver production-ready components.

CNC Machining
Heat Treating
Annealing
Quench & Temper
Surface Grinding
Shot Blasting
Drilling & Tapping
NDT Inspection
Ultrasonic Testing
Material Certifications

Industries Served

We support manufacturers in a wide range of markets, including:

Agriculture Equipment: Forged shafts, hubs, axles, and wear-resistant components for tractors and implements.

Construction Equipment: Heavy-duty pins, cylinders, structural parts, and drivetrain components.

Industrial Machinery: Rotating equipment parts, rollers, sleeves, and high-load forged components.

Energy & Power Generation: Forged parts for pumps, valves, turbines, and process systems.

Request a Quote for Open Die Forging

Need a reliable partner for custom open die forgings? TFG USA can support your next production program with high-quality forged components built to print.

Upload your drawing or contact our team today to request a quote.

Related Forging Processes

TFG USA offers a range of forging processes to accommodate different part geometries, materials, production volumes, and performance requirements.

Hot Forging: Forms heated metal under controlled pressure to produce strong, durable components with complex or demanding geometries.
Cold Forging: Forms metal at or near room temperature to produce precise, high-strength components with excellent dimensional consistency.

      EXCELLENT  
   Based on 14 reviews 
    
 
 
 
   
 
 
       Posted on Google  
   
   Rob Buchanan 
 
 
 
 Trustindex verifies that the original source of the review is Google. Quality parts at a fair price. They are a great company to work with.
  
 
      Posted on Google  
   
   David Detuccio 
 
 
 
 Trustindex verifies that the original source of the review is Google. The Federal Group has demonstrated professionalism, responsiveness, and a willingness to collaborate during the initial stages of our relationship. Communication has been timely, and they have shown a commitment to understanding our requirements and business expectations. Responsive communication and follow-up. Competitive pricing and commercial flexibility. Good product/service quality during initial orders. Cooperative approach to resolving issues and answering questions. Demonstrated interest in building a long-term partnership. Alanna and Sandor are amazing!
  
 
      Posted on Google  
   
   Judd Stretcher 
 
 
 
 Trustindex verifies that the original source of the review is Google. Great communication and quality parts at a fair price. They really make sure your happy with your parts.
  
 
      Posted on Google  
   
   Jonathon Lanham 
 
 
 
 Trustindex verifies that the original source of the review is Google. Mike Allen and The Federal Group have been an absolute pleasure to work with. From the first day we reached out to them they responded punctually and professionally and helped us with every step of the process. We came to them with a budget conscious challenge and they delivered above and beyond a fitting and accurate solution. A quality finished part that has improved the overall quality of our product, and that's what really counts. Thank you to The Federal Group!
  
 
      Posted on Google  
   
   Sean Brockhouse 
 
 
 
 Trustindex verifies that the original source of the review is Google. Sandor Holzer has gone above and beyond helping us to get another part ramped up for production, creative getting samples ahead of schedule so we could meet tight timelines.  Outstanding customer service!!
  
 
      Posted on Google  
   
   Melissa Quiroz 
 
 
 
 Trustindex verifies that the original source of the review is Google. Good company, knowledgeable staff, product was exactly what i asked for. Got me out of a jam!
  
 
      Posted on Google  
   
   Alex Armstrong 
 
 
 
 Trustindex verifies that the original source of the review is Google. Steve was great to work with and was always available when needed.
  
 
      Posted on Google  
   
   Jon Ramsey 
 
 
 
 Trustindex verifies that the original source of the review is Google. Mike at TFG was tenative to our supply needs and an immense help! Took on a project that was quite large and daunting, only to be resilient through the task challenges. In conclusion, everything was completed successfully and a huge success. Would recommend and I plan to use them for future projects. Thanks again Mike and TFG team.
  
 
      Posted on Google  
   
   Nic Robinson 
 
 
 
 Trustindex verifies that the original source of the review is Google. Steve Bogdanovich has been critical to our team meeting deadlines with a quality product. The communication and customer service is top notch. We know we can rely on Steve and The Federal Group team to get us a quality product and in a timely manner. We've sent all of our casted parts through them because we know we will get the best service, and they keep us informed through every step in the process.