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January 19, 2021

From implantable devices to diagnostic screening equipment, metal fabrication plays a vital role in medical device innovation. Even the most basic medical tools, such as scalpels and forceps, are made from metal. We learn more about the human body and disease every day. With these medical breakthroughs come cutting-edge technology

January 19, 2021

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The Federal Group USA delivers scalable, customizable, and cost-effective metal fabrication and manufacturing solutions to your doorstep. We deliver a positive impact to our customers by fulfilling their needs through world-class sourcing, engineering expertise, and adherence to internationally acclaimed manufacturing standards.

ABOUT US

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Our Engineering Professionals Are Dedicated To:

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The Benefits of Stainless Steel Investment Casting

October 5, 2026

Stainless steel investment casting is well suited for components that require corrosion resistance, complex geometry, dimensional accuracy, and a good...

Permanent Mold Casting: A Manufacturing Guide

September 24, 2026

Permanent mold casting is a reliable manufacturing process that uses reusable steel or cast iron molds to produce consistent metal...

What Is High Pressure Die Casting? An Overview of the Process, Benefits, and Applications

September 18, 2026

High pressure die casting is a highly controlled manufacturing process used to produce complex metal components with strict dimensional accuracy....

Metal Casting Shrinkage: Causes, Types, and Defect Prevention

September 9, 2026

Metal casting shrinkage is the natural volume reduction that occurs as molten metal cools and solidifies inside a mold. This...

Investment Casting vs. Die Casting: How to Choose the Right Method

September 2, 2026

Investment casting and die casting both produce custom metal components, but they form those parts in fundamentally different ways: one...

Passivation of Stainless Steel: Process, Benefits & Applications

August 30, 2026

Stainless steel is naturally resistant to corrosion, but manufacturing processes can introduce free iron and other contaminants onto the surface....

3-Axis vs. 4-Axis vs. 5-Axis CNC Machining: What’s the Difference?

August 14, 2026

Choosing the right CNC machining process depends on more than the material or dimensions of a part. The number of...

July 28, 2026

When components need exceptional strength, tight dimensional tolerances, and long service life, closed die forging is one of the most...

Case Studies

Handlebar Assembly Tolerance Study

The following report is an analysis of the hole position tolerance for xxxxxx’s handlebar weldment, part number 500020006. We have further studied our manufacturing and inspection practices, and have determined that 100% of our parts meet the drawing requirements. We understand that there is an issue fitting the handlebars to the mating “pod” assembly, so you will find our suggestion near the end of this report.

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Client Testimonials

“

The work done by you and your team at The Federal Group has been phenomenal! The to print part, that I could not find any other fastener supplier to make, was perfect. The part was top quality and cost effective. Most importantly, The Federal Group’s expedited option to get our parts made and delivered was certainly above and beyond.

Your teams dedicated work ensured our plant did not stop production. To know this was done in the extraordinary times of COVID-19, only furthers my exceptional expectations of The Federal Group. Thank you and your team for all you have done.

”

Nicole M.

Buyer at Private Mower Manufacturer

“

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